Solutions · industrial
Schedule money around your planned outages, not your unplanned ones.
Production hours stay protected.
Plants track production equipment to the decimal point. The compressed air, electrical distribution, and process cooling feeding those machines get managed from memory. We connect that infrastructure to what it means for the line.
The blind spot in plant operations
Production tracks OEE to the decimal. The building systems that keep the line running are often the last to get attention, and the first to cause unplanned shutdowns.
01$260KUnplanned downtime in automotive manufacturing averages over $260K per hourWhat it costs
When a main air compressor fails or a bus duct overheats, the cost is immediate. The root cause is usually deferred infrastructure work.
0240yrPlant electrical distribution averages 40+ years in legacy facilitiesWhat it costs
Switchgear, transformers, and bus duct installed when the plant was built are running past design life. Replacement parts need custom fabrication, and lead times stretch to months.
036:1Reactive-to-preventive ratio stays stubbornly high for building systemsWhat it costs
Production equipment gets predictive maintenance and condition monitoring. The roof, the air dryers, and the cooling towers get fixed when they break.
0422%Environmental compliance systems run beyond their rated capacityWhat it costs
Dust collection, fume extraction, and wastewater treatment sized for original volumes now carry loads they were never built for. Both a compliance risk and a failure risk.
How Rivolq helps
plant operations
Score infrastructure by what it does to the line, not just asset condition
A rooftop unit over a warehouse is not one cooling a clean room. We weight systems by downstream effect on production and compliance.
Compare planned vs. unplanned downtime in dollars
A planned weekend shutdown to replace aging switchgear, versus the probability-weighted cost of failure during peak production. Numbers your CFO accepts.
Move the big repairs out of the maintenance budget and into the plan
Plant engineers get the documentation and risk data to move a major repair from the maintenance line item into the spending plan.
Track environmental system capacity against actual production loads
Map dust collection, fume extraction, and wastewater to the processes they serve. Surface capacity gaps before they become EPA citations.
Plant and manufacturing questions, answered.
Common questions from plant operations, maintenance, and reliability leaders evaluating Rivolq.
How does Rivolq connect facility risk to production downtime cost?
Rivolq scores each asset by failure risk and ties that risk to what a stoppage actually costs in lost production hours, not just repair dollars. That lets operations leaders compare an infrastructure investment against the line cost of doing nothing — the terms a plant manager and a CFO both understand.
Can Rivolq schedule maintenance around planned outages and turnarounds?
Yes. Because Rivolq projects when assets are likely to exit their reliability window, your team can pull the right work into a planned outage or turnaround instead of being forced into an unplanned one. You schedule money around the windows you choose, not the failures you do not.
Which plant systems does Rivolq score for failure risk?
Rivolq scores the production-critical infrastructure behind uptime — power distribution, compressed air, process cooling, HVAC, and the utility systems whose failure stops the line. Scoring blends asset age and condition with maintenance history and how each system depends on others.
Does Rivolq replace our existing CMMS or EAM?
It does not have to. Rivolq includes a full CMMS for work orders and preventive maintenance, but it can also import asset and work-history data from your current CMMS or EAM and add the risk-scoring and capital-planning layer on top of the system your team already runs.
How long does a plant pilot take?
A scoped pilot typically runs about 90 days from the first plant or system to a capital plan you can take to leadership. Most teams start with one line or one critical system to prove the workflow on real assets before expanding across the facility.
Reading for plant operations teams.
Articles on quantifying the cost of deferred maintenance, keeping the backlog under control, and what a scoped first-facility pilot should deliver.
Go deeper in the Help Center
How condition-based PM thresholds, downtime tracking, and predictive signals work together on production-critical equipment.
Connect facility risk to what the line costs.
Quantify infrastructure risk in the terms operations leaders actually care about: production hours, compliance exposure, and what doing nothing costs.
